In order to ensure that precision plastic injection molds can be designed to the optimum, we support you during the product development phase. Of course, this process also includes mold flow analysis and 3D and 2D designs. Our engineering and project management teams are also on hand to help you plan your production processes.
Each product poses new challenges. The experience we have gained over the past 20 years allows us to keep coming up with innovative solutions that we can implement seamlessly in our precision injection molds at a production depth of 100%. The molds are then qualified in our technical centre, which significantly reduces the path to production.
We have many years of experience in tool design. We are able to make injection moulding tools for all standard injection moulding processes (1K-compact injection, multi-component injection, injection compression tools and stack moulds). We are equipped to technically assess and to carry out changes of your products even years after the moulding tools were initially designed.
Complete mold design in 3D
Many years of experience in designing moulds
Complete export mold design standards
The CAM department generates milling programmes for our CNC milling machines. Due to many years of experience and continuous training in the software we use, our technicians are equipped to find effective solutions for even the most difficult of challenges. Even more colleagues from the CNC milling department are skilled in programming and are available to support the team.
As a CNC milling machine is only as good as the programme used to operate it, we consider sound and efficient programming to be particularly important. As we have the option of providing 5-axis machining at out machine plant we are therefore able to programme the machines accordingly.
Using Moldflow analyses, we are able to find the optimal injection point for your products. The anticipated warpage for each component on the basis of the chosen injection point can be calculated and optimised where necessary using specialised measures. We can simulate the influence of a change in dimensions in advance and are therefore able to optimise the design. The influence of different materials used can also be represented in the analysis. Due to the high computing power required, a high-end computer is used for this purpose.
Optimal identification of the injection point
Assessment of possible deviations in the dimensions caused by warping
Analyses and consulting to optimise the results of the injection moulding process